1746SC-INO4VI 1746SC-INO4VI 1746SC-INO4VI
飛鋸機(jī)是一種對(duì)連續(xù)運(yùn)動(dòng)的高頻焊管鋼材進(jìn)行定尺切斷的自動(dòng)化設(shè)備,可在焊管或型鋼高速運(yùn)動(dòng)下實(shí)現(xiàn)自動(dòng)跟蹤鋸切,是焊管生產(chǎn)線上后一道工序的生產(chǎn)設(shè)備,對(duì)產(chǎn)品的質(zhì)量和生產(chǎn)效率有較大的影響。要精確地剪切快速運(yùn)動(dòng)中的管材,剪切工具必須與機(jī)組的運(yùn)動(dòng)精確協(xié)調(diào),尤其是在機(jī)組速度變化時(shí),生產(chǎn)工藝要求剪切工具必須與機(jī)組線速度保持同步跟蹤的情況下來進(jìn)行定尺剪切。
廈門仲鑫達(dá)自動(dòng)化設(shè)備有限公司
聯(lián)系人:李素云
手機(jī):18965423501
電話:0592-5165501
傳真:0592-5165561 (備注“李素云”收)
郵箱:xsc@zxdadsqc.com
Q Q :1587052687 , 806403614
網(wǎng)址:http://www.zxdadsqc.com/
http://www.triconex-dcs.com/
地址;廈門思明區(qū)湖濱東路湖光大廈18樓A單元
2工藝要求
根據(jù)生產(chǎn)過程及產(chǎn)品技術(shù)指標(biāo),對(duì)飛鋸機(jī)基本工藝要求如下:
鋸切過程中鋸片必須和運(yùn)行的管材同步,保證在鋸切過程中,鋸片既要繞鋸軸轉(zhuǎn)動(dòng)(施加鋸切力和鋸切功率),又要與管材以相同的速度移動(dòng)(保證管材的被切斷面平直且不至于打飛鋸片,造成設(shè)備損毀和安全事故);飛鋸機(jī)應(yīng)能鋸切不同的定尺長度;要保證鋸切的切口平直。即在整個(gè)鋸切過程中,鋸片都應(yīng)和鋼管軸線垂直,并且要使切頭部分不彎不扁。
3系統(tǒng)改造
飛鋸系統(tǒng)改造之前采用的是繼電器控制,其中接觸器、行程開關(guān)、繼電器等電器元件作為控制元件,其控制系統(tǒng)復(fù)雜,操作難度大,并且安裝接線工作量大、修改控制策略難,維護(hù)量大,嚴(yán)重影響了正常生產(chǎn)。因此,飛鋸切割控制系統(tǒng)成了制約生產(chǎn)的瓶頸。而采用可靠性較高的plc組成的控制系統(tǒng)作為數(shù)據(jù)采集、控制回路、自動(dòng)順序操作和運(yùn)算的主要設(shè)備。滿足了系統(tǒng)可靠性、穩(wěn)定性和實(shí)時(shí)性的要求。
由plc控制小車啟動(dòng)并加速追蹤焊管至與焊管等速時(shí)達(dá)到定尺點(diǎn),夾具夾緊焊管,即將鋸車與焊管連為一體,氣缸驅(qū)動(dòng)落鋸、抬鋸、完成鋸切,夾具松開,小車減速,停車,返回原位。圖1為飛鋸機(jī)系統(tǒng)工作循環(huán)示意圖。
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